We all love tea, coffee, various herbal infusions and other similar products. Manufacturers and distributors, in order to preserve all the unique taste, use bags for packaging tea and coffee - you can buy them in bulk in specialized stores. It seemed like such simple products can play such an important role in the storage of products?

Special paper products allow packing bulk and piece products. We are talking not only about popular drinks, but also medicinal herbs, tinctures, mustard powders, fees, and so on. Many herbs are sold pre-packaged in filter bags, eliminating the need to wonder if you weighed the grass correctly or not. Tea bags are a guarantee that you take as much of the herb as you need, no more and no less. A standard tea bag contains one teaspoon of the dried herb. One teaspoon is the average herb dose that is both safe and effective. This measure is also great for measuring the amount of dried herbs if you brew them yourself. Today you can also order packing in paper filter bags of tea, herbs and other goods via the Internet. It is very important to determine the density of the packing material. If the paper is not strong enough, it will tear or fail to store properly. If the paper is too strong, it will not fully reveal the entire palette of product flavors. We purchase top quality filter papers.

Packing is carried out by forming a tea bag of two types: a bag with a tag and a bag - "pillow". The scope is extensive. Paper materials are actively used in the food industry, medicine, plus many people purchase equipment for doing business. Even some small store owners need filter bags.

The advantages of the products are obvious:

• Possibility of proper storage of bulk goods.
• Low price.
• Various design options. Today, kraft bags for tea and coffee are popular, which many manufacturers offer to buy.
• Ease of operation. There is no need to comply with any special requirements.

Equipment for the production of

Of course, not every person can purchase modern imported equipment for filling in filter bags. The most expensive are automatic installations. You set the operating mode, refuel the machine with the necessary components and wait for the technician to cope with the task. Manufacturers in Moscow and other large cities use automatic equipment.

In order for the packaging for tea, coffee, medicinal herbs, tinctures, gatherings and other goods to be carried out correctly, you need to trust high-quality and expensive equipment. At the same time, the experience of employees is also important. They must exercise control over the production process, check the serviceability of equipment, and, if necessary, quickly get rid of unsuccessful products.

The production of tea bags began at the beginning of the twentieth century. Moreover, the invention saw the light of day by pure chance. This happened when an American businessman decided to reduce the cost of shipping tea samples to his wholesale customers.

Instead of tin cans, he used silk bags. People were confused. They decided that the bag itself should be immersed in water, not its contents. I liked the idea and found its further development. Over time, the fabric was replaced with very thin filter paper that can pass water without getting wet.

Benefits of tea bags

The main difference between the product enclosed in filter paper is its fineness degree. For packaging, a certain type of tea leaf is taken, which is called Fannings. The main difference between this variety is the smaller particle size. This allows the tea leaves to interact faster and better with water, giving the maximum volume of substances to the liquid. That is why the packaged product is brewed much faster than the usual one.

Tea bag quality

In the manufacture of such a popular product, many manufacturers use recycled materials. It consists of seeding and crumbs. This is a small-leaved, low-quality product that is classified in category D. It is a waste obtained from the production of loose tea.

Low-grade product is very small. In this regard, it does not have the same taste and aroma that is inherent in the tea leaf. In addition, tea bags are significantly inferior to the present in composition. Some manufacturers are trying to compensate for this shortage with the help of flavoring and aromatic additives.

The production of tea bags by some foreign companies is carried out using expensive raw materials. These firms buy long-range varieties. In this case, the quality of the tea bags is much higher. However, at the same time, its retail price rises sharply. It becomes higher than the market average, which reduces consumer demand for products.

Idea for business

The production of tea bags is a promising and profitable business. However, it should be borne in mind that the sale of finished products is subject to seasonal fluctuations. In the summer period, it decreases significantly due to the high consumption of soft drinks.

The seasonality factor can only be overcome by large manufacturers providing a wide range of products. At the same time, the list of manufactured goods should include not only teas, but also soft drinks based on them.

Opening an enterprise

Starting a business from scratch, you will need to follow all the formalities. You will need to register with the tax office as an individual entrepreneur. To open a production, you must have permits from Rospotrebnadzor and SES. In addition, you will need the following:

Agreed and registered technical conditions;
- recipes;
- technical instructions;
- permission received from the veterinary service.

The registration of the necessary documents will be significantly accelerated when you turn to specialists for help.

Room selection

The production of tea bags is carried out in a workshop that meets many requirements of the SES. In addition, the premises must have at least four rooms. They will contain warehouses for raw materials and finished products, as well as a production area and changing rooms for personnel. A prerequisite is the availability of electricity and water supply.

Service staff

If the production of tea bags is small, then the staff should include a director in charge of general management and marketing of products, as well as a technologist in charge of recipes and quality control of the goods. It will take up to four workers. Their responsibilities will include the production and packaging of finished products.

Equipment

The production of tea bags is a combination of various technological operations. The product is packed using a special forming and counting system.

Tea bagging equipment is a whole range of different machines. Each of them is designed to perform specific operations.

When choosing equipment, you should pay attention to its functionality. Some modifications of machines are capable of performing only one specific operation. For example, it can be the production of a mixture of different types of tea. There are also models that can perform several different operations at the same time.

So, tea is immediately packed into bags, and then they are packed using the same equipment. These operations can be performed using technical means of automatic or semi-automatic operation. Which line would you prefer? The decision should be made based on the scale of production and the availability of financial resources.

Selection of semi-automatic packaging machines

Packing tea bags using such equipment is carried out in enterprises with an average load. As a rule, these machines are not very efficient. The formation of the package itself and the doses of the product is carried out by the operator. The basic principle of operation of semi-automatic systems is to carry out the following operations:

Loading by the operator of a certain dose of tea into a special receiving hopper;
- forming a package from a roll of paper;
- cutting off the finished package by the operator and placing it in the packaging container.

Automatic packing

Semi-automatic equipment functions only with the participation of the operator. All basic operations, which include the formation of the dose, sealing and cutting of the package, are assigned to the employee. All these stages of the technological process are performed by automatic devices without human intervention. In this case, the operator should only exercise control over the consumption of packaging material and check the degree of sealing, the presence of scratches and the location of the information on the package.

Peter Binder GmbH offers modern tea filling equipment at reasonable prices. Today we are ready to offer you the best solutions for your production. Our equipment for filling tea into two-chamber filter bags has all the parameters for the manufacture of high quality products:

• Hot and cold stamping boxes are printed with production date using a printer
• The weight of the finished product will be accurately calculated thanks to the rejection device and scales, and to stabilize the weight of medicinal and herbal teas, it is possible to install a product agitator in the dispenser.
• To switch to a different number of two-chamber tea bags in a box, format parts are used
• Cleanliness in production is maintained with special dust collection equipment and a vacuum cleaner
• Finished tea products are loaded into the dispenser hopper by a vacuum loader

We offer you a large selection of machines for filling tea in two-chamber bags

The site presents the devices of the German manufacturer, which have a high degree of flexibility, which allows you to pack any types of tea of ​​various formats at an accelerated pace. We provide equipment for both large businesses, selling tea production lines, and small businesses.

Peter Binder's twin chamber tea bag filling machines offer the following benefits:

• Dosage and filling accuracy
• Economical energy consumption
• German production using electronics from leading manufacturers: Siemens, Omron and Festo
• Packing any kind of tea
• Possibility of training in production techniques

Call us! We will answer all questions regarding the capabilities of the devices, we will help you find the optimal solution for your production.

Tea packing / cost

The United Tea Company offers tea packaging - a full production cycle: packaging, packaging, shipment of finished products to the transport provided by the customer.

At your request, we will develop a recipe for tea bags, loose leaves, or any other tea drink.

We will assist:

• in placing orders for the production of packaging materials in printing houses,
• in the purchase of tea raw materials,
• blending tea according to your recipe,
• in obtaining a declaration of conformity for finished products.

The cost of packing in maxi filter bags with a label in polypropylene envelopes for dummies is available upon request.

The cost of packing in a filter bags with a label in metallized envelopes (sachets).
Dimensions of the outer metallized sachet 65x75 mm, size / package 50x62 mm

• pack 25x2g 1p / bag - 0.33r,
• pack 25x1.5g 1p / bag - 0.32r,
• pack 100x2g 1p / bag - 0.32r,
• pack 100x1.5g 1p / bag -0.31r,

The cost of packing in a filter bags with a label and without external envelopes (sachets):

• pack 25x2g 1p / bag - 0.31r
• pack 25x1.5g 1p / bag - 0.30r
• pack 100x2g 1p / bag - 0.30r
• pack 100x1.5g 1p / bag - 0.29r

The cost of packing into the filter bags without a label and without external envelopes (sachets):

• pack 25x2g 1p / bag - 0.28r
• pack 25x1.5g 1p / bag - 0.27r
• pack 100x2g 1p / bag - 0.27r
• pack 100x1.5g 1p / bag - 0.26r

The minimum batch of packing is 200 kg of one item.

The cost of packing services includes:

• filter paper (density 16.5-17 g / m2)
• thread (when packing with a label)
• film for cellophane bundles
• Scotch
• work: packing, stacking, applying the date of production, cellophane of a pack, stacking packs in corrugated containers, gluing stickers on corrugated containers, unloading loading operations.

The customer provides:

raw materials, a label (when packing with a label), metallized film (when packing in outer envelopes), packs, corrugated containers, stickers for corrugated containers.

The equipment for the production of tea bags presented on the website ensures perfect packaging of tea, flower and herbal teas into disposable one and two-chamber filter bags.

First of all, equipment for the production of tea must ensure the environmentally absolute harmlessness of the entire production cycle.

Filling machines EU (Machines for tea bags. Tea factory. Tea production.)

The basic model EC 12 places a precisely measured (in the range of 1 to 2.2 g) amount of tea in bags made of environmentally friendly filter paper, wraps each bag with a tag attached to a thread, collects groups of bags of 20 or 25 pieces and automatically puts the prepared groups into hand-preformed box. Due to the convenient cut of the boxes, their manual forming takes no more than 5 seconds. In the EC12B model, the bags are placed in paper envelopes. The EC12C allows you to place pouches in foil or foil envelopes. EC12T places a predetermined number of bags in a polypropylene film.

Price advantages:

The EC 12 is a series of filling machines based on thirty years of experience. These machines are smart, reliable, easy to operate and maintain. While producing superior quality products, these machines are inexpensive at the same time. One operator is enough to operate these machines.

Full set

If you have such a need, we can design and provide a complete package. This offer includes not only filling machines, but also equipment for the transportation of filled boxes, their labeling and automatic packaging.